What is 5-Axis Machining?
5-axis machining is a high-precision machining technology that can simultaneously control 5 motion axes to cut complex parts. In comparison with traditional 3-axis machining (X, Y, Z linear motion), 5-axis machining adds 2 rotation axes, allowing the tool to process the workpiece from multiple angles, reducing repeated clamping and improving accuracy and efficiency. It is the best choice for manufacturing complex parts.
What are the five Axes of 5? Their Respective Functions and Principles
In a 5-axis machining center, the machine tool can move and rotate along five different axes:
X axis: linear movement of the workpiece in the left and right direction
Y axis: linear movement of the workpiece in the front and back direction
Z axis: linear movement of the workpiece in the up and down direction
A axis: rotation around the X axis
B axis: rotation around the Y axis
Of course, some 5-axis machine tools may use the C axis (rotation around the Z axis) instead of the A or B axis, depending on the structure of the machine tool.
Working Principle of 5 Axes
In 5-axis machining, the machine tool can control the rotation of the tool or worktable and can contact the part from different angles. This makes 360 degrees without dead angles. This method can almost complete the machining of parts in one go, improving efficiency and precision quality.
Advantages of 5-Axis Machining
Complete complex machining in one clamping
Reduce time and cost
Improve surface quality and finish.
Machining complex surfaces and manufacturing high-end parts
Improve tool life and reduce tool wear.
Disadvantages of 5-Axis Machining
High equipment cost: 5-axis machining centers are more expensive than 3-axis and 4-axis machine tools.
Complex programming: Professional CAM software and high-level programming technology are required.
High maintenance cost: The machine tool has high precision and maintenance and repair costs are expensive.
What materials can 5-axis process?
5-axis machining can be applied to a variety of materials, including but not limited to:
Metals: aluminum alloys, stainless steel, titanium alloys, high-temperature alloys, copper, etc.
Plastics: engineering plastics such as POM, ABS, polycarbonate (PC), PEEK, etc.
Composite materials: carbon fiber, glass fiber, etc.
Ceramics and stone: used for precision molds and medical devices.
Application Areas of 5-Axis Machining
? Aerospace: turbine blades, wings, engine parts.
? Automobile manufacturing: engine parts, gearbox housing.
? Medical devices: artificial joints, dental implants.
⚙️ Precision molds: injection molds, stamping molds.
? Optical equipment: lens holders, optical instrument accessories.
Differences Between 5-Axis and 3-Axis, 4-Axis, 3+2-Axis
| Machining method | Number of axes | Features |
| 3-axis machining | X, Y, Z | machining simple parts, multiple clamping required |
| 4-axis machining | X, Y, Z + A or B | Mainly side machining, improve accuracy |
| 3+2-axis machining | X, Y, Z + A, B (fixed) | Discontinuous motion of the rotating axis, multi-angle machining |
| 5-axis machining | X, Y, Z + A, B or C | Continuous rotation, complex surface machining, 360 degrees without dead angle |
FAQs About 5-Axis Machining
Is 5-axis machining suitable for mass production?
5-axis machining is more suitable for the production of complex parts and is also very efficient for small batches of high-precision products.
Can all 5-axis machines process the same parts?
Different types of 5-axis machines (swing head, cradle type) are suitable for workpieces of different sizes and shapes.
What is the Accuracy of 5-Axis Machining?
Generally, it can reach ±0.005mm, and high-end equipment can even achieve nanometer-level accuracy.
What software is required for 5-axis machine tools?
Commonly used CAM software includes Mastercam, UG NX, PowerMILL, etc.
Why Use Jeek 5-Axis Machining
5-axis machining makes the manufacturing process more efficient, precise and cost-effective. It not only reduces machining time, but also improves part quality and the machinability of complex structures. However, to truly realize the potential of five-axis machining, it is crucial to choose a professional supplier.
Jeek is a professional machining service provider specializing in high-precision five-axis machining. We have advanced five-axis equipment, combined with an experienced engineering team, to ensure that customers can provide high-quality parts, competitive prices and fast delivery.
In addition to five-axis machining, Jeek also provides a variety of precision machining solutions covering high-demand industries such as aerospace, automotive manufacturing, medical equipment, etc. If you have precision machining needs or need professional advice, please contact us for a quote!